ISO 9001 Certificate Number: 0350124Q30499R1Sjovi@merydom.com
ENGINEERING CAPABILITY

Slewing Bearing Engineering Capability

A concise, verifiable view of manufacturing range, process control, equipment, and inspection support for OEM sourcing and engineering review.

Drawing-led reviewFinal capability is confirmed against the approved technical drawing.
Controlled productionMaterial, machining, heat treatment, and gear requirements follow the project specification.
Documented inspectionInspection scope and quality records are agreed before order confirmation.
MANUFACTURING RANGE

Verified capability at a glance

Review the parameters used for first-stage supplier qualification. Project acceptance remains subject to drawing review, load conditions, tolerances, quantity, and documentation requirements.

CapabilityVerified range / control
Verified manufacturing rangeApprox. Ø200–4,000 mm, subject to drawing, load condition, ring geometry, process route, and final engineering review.
Maximum in-house turning diameterØ4,000 mm
Vertical lathe baseØ1.6 m VTL ×4; Ø2.5 m VTL ×2; Ø4.0 m VTL ×1
Regular monthly capacityApprox. 1000 pcs/month
Expandable monthly capacityUp to approx. 1500 pcs/month, depending on size mix, process route, and production schedule
Common ring materials42CrMo; project-specific grades are reviewed against the drawing and application.
Bearing structuresSingle-row ball, double-row ball, crossed roller, three-row roller, and flanged structures.
Raceway hardeningHRC 55–62, depending on material, rolling element size, and the approved heat-treatment specification. Typically ≥3.0–5.0 mm depending on rolling element size and project specification.
Gear hardeningHRC 50–60, depending on module, material, and the approved process specification.
Gear machining routeGear cutting is managed through qualified external machining partners. MERYDOM controls the drawing, process requirements, tooth measurements, incoming verification, and final acceptance.
Gear accuracy statementConfirmed per drawing and inspection agreement. No public DIN accuracy class is claimed unless it has been verified for the specific project and process route.
Inspection capabilityOD, ID, height, runout, hardness, backlash, rotation torque, and assembly checks are controlled per order. Named instruments and calibration records can be reviewed during project qualification.
Typical custom lead timeTypically 30–45 days ex works for custom projects after drawing approval; final timing depends on size, quantity, process route, and documentation requirements.
Surface protectionAnti-rust oil, zinc plating, primer + paint, and powder coating according to project requirements.
Quality systemISO 9001:2015
Warranty reference12 months from commissioning, subject to the agreed quotation or sales contract, correct installation, lubrication, load, maintenance, and operating conditions.

Values are maintained in MERYDOM's verified capability registry and should be used for preliminary evaluation only.

PRODUCTION EVIDENCE

Key production equipment

Core equipment and controlled process routes supporting slewing bearing manufacturing, from ring machining through project-specific gear requirements.

CNC vertical turning lathes

CNC vertical turning lathes

Ring machining up to Ø4,000 mm

Gear machining process control

Gear machining process control

Gear cutting is managed through qualified external machining partners. MERYDOM controls the drawing, process requirements, tooth measurements, incoming verification, and final acceptance.

CNC gantry milling machine

CNC gantry milling machine

CNC milling machine

CNC drilling centers

CNC drilling centers

Mounting hole and plug hole machining

Induction hardening machines

Induction hardening machines

Raceway and gear tooth hardening

Rockwell / ultrasonic hardness testers

Rockwell / ultrasonic hardness testers

Raceway and tooth hardness verification

Large-range dimensional inspection tools

Large-range dimensional inspection tools

Diameter tapes, height gauges, CMM support for critical projects

Project-specific gear accuracy control

Project-specific gear accuracy control

Confirmed per drawing and inspection agreement. No public DIN accuracy class is claimed unless it has been verified for the specific project and process route.

Review the equipment list and available shop-floor evidence in Equipment Display. A live video factory review can be arranged during supplier qualification.

QUALITY VERIFICATION

Inspection practice

Inspection activities are defined by the drawing, critical characteristics, application risk, and the documentation package agreed with the customer.

Incoming material verification

Incoming material verification

Forged rings are checked against material certificates before entering the machining process.

In-process dimensional inspection

In-process dimensional inspection

Turning, drilling, and gear machining dimensions are checked during production to control cumulative error.

Hardness and case-depth checks

Hardness and case-depth checks

After induction hardening, hardness values and hardening depth are verified against process requirements.

Assembly functional checks

Assembly functional checks

Clearance, rotation torque, and gear backlash are checked during and after assembly.

Final report and photo record

Final report and photo record

Before packing, final inspection data and product photos are archived for shipment documentation.

Relevant certificates and redacted working files are presented in the Quality Control, Inspection Capability, and Traceability pages. Gear process and inspection requirements are confirmed against the drawing; corrosion-protection controls are described under Surface Treatment.

ISO 9001:2015EN 10204 3.1 CertificatesThird-Party Audits Welcome (SGS / TÜV / BV)NDA Available Before Drawing Exchange
SEND YOUR DRAWING

Need a slewing bearing quotation?

Upload your drawing, part number, sample data, or application requirement. MERYDOM will review manufacturability and provide a quotation.